There was something wrong here. I felt
it and was rather surprised when I discussed
my thoughts with the insurance rep.
He didn’t much care really. He told me
that the integrity of the insured really
didn’t matter much. Insurance had to
quantify the claim and close the file. But
this was an exception and it should be
noted, having worked many times on the
insurance side, very little is left unknown
when investigators get to work. They will
know where the “oven” is, which is the
term used by insurers in reference to the
initial location of a fire. They will also
be able to track the damage and spot
oddities like accelerants. Forensic
work like finding out about the financial
wellbeing of a claimant is the
norm not the exception. In the end,
this printer was forced to close.
When there was still a very healthy
business climate for printing machinery,
we regularly bought and
rebuilt countless machines. I remember
one purchase vividly from
in 1994, shortly after southern California
had a major earthquake. Bridges collapsed, buildings were
damaged, and all sorts of businesses
had claims. One damaged printer
had two 40-inch presses – a 6-color
and a 5-color. The claim was settled
before we were involved and I went
to look at the machinery, which was
now dismantled and sitting outside
in a temporary tent.
The manufacturer’s service manager
was there and he tried to explain
to me that the earthquake had uplifted
the machine from its leveling
feet and somehow twisted the frames.
His evidence was one elongated hole
which was part of six holes on each
unit that were bolt holes for assembly.
One hole? Clearly whoever had
taken apart the press had a whole lot
of trouble getting one bolt out! There
was obviously no damage to the
frames – it was all nonsense. But the
printer did get new machines and we
did bring both machines back to life
and eventually resold them. Some
common sense could have saved
somebody a lot of money.
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Many damaged machines came
through our plant: Lightning strikes,
floods, transit (by water or road), but
the most damage by far was caused
by fire. Delivery fires are common –
caused by filthy deliveries with lots of
spray powder. Dropped sheets
mixed with very hot infrared or UV
lamps can cause tremendous damage.
Overheated motors such as ring
blowers near the delivery, are another
common reason. An obvious remedy
is to keep machinery clean and free
of debris.
Another suggestion few
think about is to have plenty of fire
extinguishers around and know how
to use them. This last one would have
helped a UK company after its 6-colour
double coater and double dryer
(LYYLX) was set alight via a
dropped sheet and interdeck UV
lamp. That press took us over 6,000
man-hours to restore (photographed below).
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Insurance common sense
Over the years, we must have been
involved in over 30 substantial rebuilding
projects. Almost all were
equipment that we purchased when
a claim was settled. I learned to
quantify costs of repairs using some
basic grade-nine chemistry, calculating
what temperatures were reached,
how it affected the guts and understanding
how cast iron has a memory.
Heat-twisted cast iron will return to
its original position with re-heating.
Fires that occur near melted polyethylene
and polypropylene (plastic
skids for example), produce toxic
gases and when mixed with water
become an acid that will attack bare
steel and cast iron.
I still see a great deal of waste
within the insurance claim process
when the wrong so-called experts are
in a position to determine repairs. A
good talker can needlessly cost both
sides a lot of money.
So far I’ve yet to meet any insured
who felt that they came out ahead
after a claim. This should be a warning
to everyone, that even though we
have insurance, in the end, after all
the pain and disruption, you will
often wish you did not file a claim.
Insurance is important and can save
a business, but do not assume you’ll
finally get rid of that old machine or
upgrade your whole plant simply
because you have business disruption
coverage and replacement
coverage. Take steps to protect your
investments now. Do simple things
like buy more fire extinguishers,
improve your housekeeping, and
update your records.
If a disaster happens, take steps to
reduce your claim and get solid advice
from a professional. Be completely
honest and upfront. Do not
try and pile-on things that will be
spotted as marginal by a good adjuster.
One final suggestion: consider
increasing your deductible. You
should be trying to prevent a life
changing moment not small repairs
like as a bolt going through a press.
Raising your deductible can lower
your premiums and even afford you
the budget to increase your protection
if and when the big claim hits.
That’s about all you can do and
it’s really important that you do it
now before something horrible
happens. Zumanjaro is nicknamed
the Drop of Doom. But you know
that when you buckle in. Insurance
claims can have the same moniker
but be even more terrifying and
without warning.
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